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CSE - MODULAR PREFAB FRAMES & MECHANISM

SURFACE TO IN-SEAM®

MINING [SIS-M] TECHNIQUE

[ALSO KNOWN AS "HIGH-WALL-MINING" (HWM & HW300 & HW366)]

Copyright 2021 and IP CadSolid-Engineering®

all rights reserved

Base Frame

CHAIN-CONVEYOR BASEFRAME T4 [CC-BF-T4]


P/N: CSE-211-5148_DR6.1  [Design Review 6.1] With;

- (2) Sump Cylinder Rod-Mounting Yoke Bracket Frames

- (2) Optional PushBeam Blocking System Frames + Hooks &      Hydro-Actuators for Steeply Mining

- (4) Access-Ladders

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Track Drive System

TRACK-DRIVE-SYSTEM T3 [TDS-T3]


P/N: CSE-220-67511_DR6.1 [Design Review 6.1 | Right-Hand Configuration]

P/N: CSE-220-67512_DR6.1 [Design-Review 6.1 | Left-Hand Configuration]

With (per Column);

- (1) Cast-Column + (1) Keyd-Steer Bearing-Bushing + (1) Steer-Collar

- (1) Hydraulic-Lift Cylinder + (1) Yoke Top-Bearing with (2) High-Tension Rods

- (1) Complete Track-Roller Undercarriage +(1) Planetary Final-Drive + (1) Hydraulic-Motor

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Super Beam Front

SUPER BEAM FRONT T2 [SB-F-T2]


P/N: CSE-230-5200_DR6.1  [Design Review 6.1] With;

- (2) Front Anchor-Drill Mount Frames & Hydraulic-Valve Mounting Consoles

- (2) Track Drive System [TDS] Hydraulic-Actuated Steer-Cylinder Brackets

- (4) Lifting Lugs

- (1) Plow Hydraulic-Valve-Manifold Mounting-Bracket

- (4) Bronze-Bushings for Mounting TDS-Keyd-Steer Column-Bushings

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Super Beam Rear

SUPER BEAM REAR T2 [SB-R-T2]


P/N: CSE-230-5400_DR6.1  [Design Review 6.1] With;

- (2) Track Drive System [TDS] Hydraulic-Actuated Steer-Cylinder Brackets

- (4) Lifting Lugs

- (4) Bronze-Bushings for Mounting TDS-Keyd-Steer Column-Bushings

- (2) Container Twist-Locks [BPM-Mount]

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Hose & Cable Chain Reel

HOSE-CABLE-CHAIN REEL [HR-T3]


P/N: CSE-240-60008_DR4.3  [Design Review 4.3] With;

- (1) 1200ft (366m) Single-Layer Storage Reel + (2) Hydraulic/Electric Naves + (1) Gear-Wheel

- (2) Reel/Stand Heavy-Duty Split-Bearings

- (2) Stand-Frame + Chain-Catching Frame + (2) Slewing Drive Mounts + Electric Swivel Frame

- (2) Lifting Lugs

- (2) Set-Off Mounting Console [SB-F Mount]

Note:

- Reel diameter can be folded, or partly removed on 4 opposite segment-sides for shipment-

  transport for proper fit on an flat-container and/or truck with or without half hose & cable chain

  storage


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Pushbeam Transfer Mechanism T1 [PTM1]

PUSHBEAM TRANSFER MECHANISM T1 [PTM-T1]


P/N: CSE-250-60101_DR6.1  [Design Review 6.1] With;

- (1) Sub-Baseframe +(2) Hydraulic Lift Cylinders

- (1) Lifting Table + (2) Pushbeam Centralize Brackets

- (1) Craddle Swing Frame + (1) Cradle Swing-Boom Frame + (2) Hydraulic Swing-Cylinders

- (1) Gripper Frame + (2) Hydraulic Gripper Cylinders


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Pushbeam Transfer Mechanism T2 [PTM2]

PUSHBEAM TRANSFER MECHANISM T2®

[PTM-T2]


P/N: CSE-252-65001_DR6.1  [Design Review 6.1] With Quick-Pin Support-Beams Mounted;

- (1) Front Transfer Frame Platform + Railing & Kick-Boards + Safety Walk-Ways & Stair Steps

- (1) Rear Transfer Frame Platform + Railing & Kick-Boards + Safety Walk-Ways & Stair Steps

- (1) Traverse-Synchro Mechanism + (4) Overhead-Crane Trolleys + (2) Hydro Travel Cylinders

- (1) Lift-Synchro Mechanism & Lift Frame + (1) Hydro-Lift Cylinder + (16) Lift-Synchro-Rollers

- (1) Lift-Craddle Frame + (1) Gripper Frame with (2) Hydro-Gripper Cylinders

- (2) Transfer Crossbridges + Railing & Kick-Boards + Safety Walk-Ways + High-Tension Rods

- (4) Transfer Frame Columns with Baseframe Welding Lugs & Pins

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Powerhead CC-T5

POWERHEAD T5®

[PH-T5] CHAIN-CONVEYOR GRAVITY-DISCHARGE CONFIGURATION


P/N: CSE-310-650015_DR6.1  [Design Review 6.1] With Universal Latching Systems;

- (2) Corner Hook-Latching + Hook-Blocking-Cylinder Mount

- (2) Side Pin-Latching + Pin-Blocking-Cylinder Mount + PB-Push-Off-Bar Mount

- (2) Heavy-Duty Sump-Cylinder-Bracket + Rear-End Easy-Cylinder-Rest

- (1) Inline-Drive-Cartridge + (2) Cushion-Block-Bearing Mount + (2) Gear-Reducer-Mount- 

        Flange + (2) Radial-Bearing-Mount-Flange + (1) Hydraulic-Manifold-Mount

- (1) Bottom-Chain-Discharge-Cover-Plate

- (1) Top-Cover-Plate + (1) Mandoor-Cover-Plate + (1) Cover-Bar prepared for Options

- (2) Optional Heavy-Duty-Bell-House for extended optimum 3-points inline bearing distance

- (2) Electric-Motor-Mount-Base-Frame + (2) Hose & Cable Chain Ductwork-Mount

- (1) Electric & Data Enclosure-Mount-Frame + (divers mounting-brackets)

- (4) Lifting-Lugs



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Powerhead VA-T5

POWERHEAD T5®

[PH-T5] VERTICAL AUGER-DISCHARGE CONFIGURATION


P/N: CSE-311-60015_DR6.1  [Design Review 6.1] With Universal Latching Systems;

- (2) Corner Hook-Latching + Hook-Blocking-Cylinder Mount

- (2) Side Pin-Latching + Pin-Blocking-Cylinder Mount + PB-Push-Off-Bar Mount

- (2) Heavy-Duty Sump-Cylinder-Bracket + Rear-End Easy-Cylinder-Rest

- (1) Inline-Drive-Cartridge + (2) Cushion-Block-Bearing Mount + (2) Gear-Reducer-Mount-

        Flange + (2) Radial-Bearing-Mount-Flange + (1) Hydraulic-Manifold-Mount

- (1) Closed Bottom-Cover-Plate

- (1) Vertical-Auger-Discharge Frame

- (2) Electric-Motor-Mount-Base-Frame + (2) Hose & Cable Chain Ductwork-Mount

- (1) Electric & Data Enclosure-Mount-Frame + (divers mounting-brackets)

- (4) Lifting-Lugs


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Vertical Auger T5
Vertical Auger T5

VERTICAL AUGER T5E [VA-T5E] RH-DISCHARGE CONFIGURATION


P/N: CSE-311-67064_DR6.2  [Design Review 6.2] With Electric Motor & Gear-Reducer Inline-Drive;

- (1) Double-Auger with Bottom-Bearing Cartridge

- (1) Vertical-Auger-Tube with Doghouse & Belt-Discharge Mounts

- (2) Mandoors & LH+RH Cylinder-Swing-Brakets

- (1) Inline-Drive-Bearing-Cartridge + Coupling House

- (1) Gear-Reducer + Water/Glycol Cooling-House + Coupling House

- (1) Electric-Motor-Mount-Base-Flange + (1) Oil-Expansion Tank


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Vertical Auger T5
Vertical Auger T5

VERTICAL AUGER T5H [VA-T5H] RH-DISCHARGE CONFIGURATION


P/N: CSE-311-67603_DR6.1a  [Design Review 6.1a] With Hydraulic Direct-Drive LSHT-Motor;

- (1) Double-Auger with Bottom-Bearing Cartridge

- (1) Vertical-Auger-Tube with Doghouse & Belt-Discharge Mounts

- (2) Mandoors & LH+RH Cylinder-Swing-Brakets

- (1) Inline-Drive-Bearing-Cartridge + Coupling House

- (1) Hydraulic-Motor-Mount-Base-Flange


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SCREWCONVEYOR | PUSHBEAM T3 [PB-T3]


P/N: CSE-320-50003_DR6.1  [Design Review 6.1] With Hook Latching System;

- (2) Corners with Hook-Latching + Drop-In Blocking-Pins + Center-Pins + Push-Interfaces

- (2) Corners with Hook-Lifting-Lugs + Center-Pin-Holes + Push-Interfaces

- (2) Hose & Cable Chain Inlay Channels

- (2) Screw-Conveyors LH & RH with Hanging-Pedestal-Bearings

Push Beam T3

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Push Beam T4

SCREWCONVEYOR | PUSHBEAM T4 [PB-T4]


P/N: CSE-320-67173_DR6.1  [Design Review 6.1] With Pin Latching System;

- (2) Corners with Center-Pins + Push-Interfaces

- (2) Corners with Center-Pin-Holes + Push-Interfaces

- (4) Side-Pockets with (2) Latching-Pins and Pulling-Brackets

- (2) Hose & Cable Chain Inlay Channels

- (2) Screw-Conveyors LH & RH with Hanging-Pedestal-Bearings

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Push Beam T5 & T6

SCREWCONVEYOR | PUSHBEAM T6®

[PB-T6] (New-Universal Container-Frame Type)


P/N: CSE-322-5000_DR6.3  [Design Review 6.3] Universal Frame - Retrofit all existing Auger-Types and Cross-Over all existing  Latching Systems;

- (2) Corners with Center-Pins + Push-Interfaces

- (2) Corners with Center-Pin-Holes + Push-Interfaces

- (2) Hose & Cable Chain Inlay Channels

- (4) Optional Mount Pockets forTandem-Wheels

- (2) Optional Mount all types Screw-Conveyors LH & RH with Hanging-Pedestal-Bearings

- (2) Optional Mount high performance Screw-Conveyors LH & RH with non-obstruction

        bearing flow and continuous pitch flyers, power savings ~49% for Steep & Deep

        Directional Mining operations


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Push Beam T6

SCREWCONVEYOR | PUSHBEAM T6®

[PB-T6] (New-Universal Container-Frame Type)


P/N: CSE-322-6001_DR6.3  [Design Review 6.3] Retrofit and Cross-Over all existing Latching and existing Auger Systems and can Retrofit Tandem-Wheels for Steep & Deep Mining;

- (2) Corners with Center-Pins + Push-Interfaces

- (2) Corners with Center-Pin-Holes + Push-Interfaces

- (2) Hose & Cable Chain Inlay Channels

- (2) Retrofit all types Screw-Conveyors LH & RH with Hanging-Pedestal-Bearings

- (2) Retrofit high performance Screw-Conveyors LH & RH with no-obstruction bearing flow

        and continuous pitch flyers, power savings ~49% for Highwall and Steep & Deep

        Directional Mining operations


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Short Low Profile Cutterhead Module T6
Short Low Profile Cutterhead Module T6

SHORT LOW PROFILE CUTTERHEAD MODULE T6®

[SLPCM-T6] (Universal Latching Frame Type)


P/N: CSE-334-670006_DR6.1  [Design Review 6.1] Retrofit and Cross-Over all Latching Systems;

- (2) Corners with Center-Pins + Push-Interfaces

- (2) Corners with Center-Pin-Holes + Push-Interfaces

- (2) Hose & Cable Chain Inlay Channels

- (2) Retrofit all types Screw-Conveyors LH & RH with Hanging-Pedestal-Bearings

- (2) Retrofit high performance 150 kW (165 hp) Water-Cooled Motors + (2) Reducer-Gear-

        Box's + (2) Drive-Sprockets

- (2) Shear-Arm-Tensioners + (2) Hydraulic-Activated Shear-Cylinders

- (1) Cutter-Drum + (2) Bearings + (2) Mechanical-Seals + (1) Synchroon Shaft with (2)

        Tension-Arms + (2) Driven-Sprockets

- (2) Single-Linked Cutting-Chains


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Low Profile Undercuttinghead Module T8

LOW PROFILE UNDERCUTTINGHEAD MODULE T8®

KIT [LPUM-T8]

"RETROFIT ALL LOW PROFILE CUTTERHEAD MODULES"


(Universal High-Performance Synchroon-Shear-Arm-Frame Upgrade System)

P/N: CSE-336-670008_DR6.1  [Design Review 6.1] Retrofit all excisting LPCM and SLPCM Frames and Shear-Cylinder Systems;

- (2) Hydraulic-Power-Packs fit into and exchange the excisting Reducer-Gear-Box's Spaces

- (1) Shear-Arm-Frame + (2) Integrated Hydraulic-Activated near-gauge Steer-Pads + (2) Hydraulic-Activated and Planetary-Driven Counter-Rotate Under-Cutting-Wheel's



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Low Profile Undercuttinghead Module T8

LOW SEAM UNDERCUTTINGHEAD MODULE T8® [LSUM-T8]

(Universal Latching Frame Type)


P/N: CSE-336-60008_DR6.1  [Design Review 6.1]

- (2) Corners with Center-Pins + Push-Interfaces

- (2) Corners with Center-Pin-Holes + Push-Interfaces

- (2) Hose & Cable Chain Inlay Channels 

- (2) 150 kW (165 hp) Electric-Hydraulic-Power-Packs

- (1) Hydraulic-Activated Shear-Arm-Frame + (2) Integrated Hydraulic-Activated near-gauge

        Steer-Pads + (2) Hydraulic-Activated and Planetary-Driven Counter-Rotate Under-

        Cutting-Wheel's

- (2) Counter Rotate Augers


OPTIONS:

- Laser-Gyro for Horizontal Radius of Curvature (HRC) to Target Navigation and Vertical

  Radius of Curvatures (VRC) Survey Data

- Deep-Water Pressure-Seals

- Dewatering Pushbeam with (2) PC-Pumps, Water-Inflow Capacity 2x 10 l/sec

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MID SEAM CUTTERHEAD MODULE T2 [MSCM-T2]


P/N: CSE-335-67005_DR6.0  [Design Review 6.0]

- (2) Corners with Center-Pins + Push-Interfaces

- (2) Corners with Center-Pin-Holes + Push-Interfaces

- (2) Hose & Cable Chain Inlay Channels 

- (2) 150 kW (165 hp) Electric-Drive-Line Cutterdrum Motors - Synchronized by Centerdrum

- (1) Gathering Head (Pan) with Hydraulic Activated Pan-Lift with Position Sensors + Central

        Chain Conveyor Drive-Line + optional (2) Hydraulic Activated and Position Measured

        Steering Flippers

- (1) Hydraulic-Activated Shear-Arm-Frame with Position Sensors

- (2) Counter Rotate Augers mounted in Tail-Frame, coupling fit to all types of HWM

        Pushbeams

- Approx Weight:_____________________42.8 mT [94,00 lb]

- Drum Diameter:_____________________965 mm [38.0 in]

- Cutting Width:_____________________3505 mm [138 in]

- Cutting Height Above Bottom:_______3060 mm [120.5 in]

- Cutting Heigth Below Bottom:_______230 mm [9 in]

- Minimum Recommended Seam Height:___1200 mm [47.2 in] 


OPTIONS:

- Undercuttinghead® Module Kit, Fit-For-Purpose Mid-Seam-Cutterhead-Module CM235-HW Designed Upgade to Hybrid-UCM235-HW® 

- Laser-Gyro for Horizontal Radius of Curvature (HRC) to Target Navigation and Vertical

  Radius of Curvatures (VRC) Survey Data

- Deep-Water Pressure-Seals

- Dewatering Pushbeam® with (2) PC-Pumps, Water-Inflow Cap.2x10 l/sec

CSE-CM235-HW
CSE-CM235-HW-UNDERCUT

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Basic Power Module T3
Basic Power Module T3

BASIC POWER MODULE T3® [BPM-T3]


(20 ft Container Sized with Twist-Corner Frame Type)

P/N: CSE-420-6000_DR4.2  [Design Review 4.2]

- (8) 20ft Twist-Lock-Corner ISO Configured

- (2) Sliding Doors with Pull-Out | Push-In Handles

- (2) Compartments for Electric Control Module [ECM] and Electric Hydraulic Powerpack [EHP]

- (4) ECM 1500 kW [2000 HP] Switch-Gear Panels, 995VAC/1560kW transformed to 440VAC

        to 220VAC and to PLC & Backup-UPS Power-Supply

- (1) EHP 224 kW [300HP] Electric-Motor-Driven Triple-Inline Hydraulic Pumps Unit

- (1) Hydraulic Open-Loop 2 Compartment Tank for Main-Pump 1, High-Flow-Pump 2 and

        General Service Pump 3

- (1) Continuously-Running Kidney-Filter Pump-Unit over Hydraulic-Tank Return-Filters-Intake

        compartment and Pumps-Intake compartment

- (1) Water-Glycol Closed-Loop Tank for Cooling Power-Head & Cutter-Head Motors

- (2) Water-Glycol Pump-Units, 1 for Power-Head Motors and 1 for Cutter-Head Motors

- (1) General-Service Air-Compressor-Unit Installed Outside the BPM/EHP Compartment

- (1) Air-Conditioner-Unit Installed Outside the BPM/ECM Compartment

- (2) Air-Filter-Ventilators Installed Outside the BPM to ECM and EHP compartments for over

        compression to keep the ambient mining-dust out

- (5) Fire extinguishers 2 on each side of the BPM 1 inside of ECM compartment and 2 inside

        EHP compartment

Basic Power Module T3

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Electric Power Module T6
Electric Power Module T6
Electric Power Module T6
Electric Power Module T6

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ELECTRIC POWER MODULE T6® [EPM-T6]


(21ft Container Sized with 20ft Twist-Corner Frame Type)

P/N: CSE-470-60016_DR6.1  [Design Review 6.1]

- (8) 20ft Twist-Lock-Corner ISO Configured Container with underfloor Fuel-Tank

        Compartment

- (7) Access Doors with Safety Inside Un-Lock & Open Kick-Pads

- (2) Compartments for Electric Power Module [EPM] Diesel-Genset, Hydraulic Power Unit

        [HPU] with Main-Cooling-Fan space and underfloor day-tank Fuel storage

- (1) EPM 1560 kW [2000 HP] Switch-Gear Panel, 995VAC/1560kW/60Hz

- (1) HPU 80 kW [107 HP] Engine PTO Double Hydraulic Under-Carriage Propel-Drive Pump

        Unit

- (1) Hydraulic Closed-Loop Tank for Propel-Drive-System Pump

- (2) Engine compartment Electric Air-Supply & Cooling-Fans

- (1) Hydraulic & Cooling Compartment Double Radiator with Expansion-Tanks

- (1) Optional "Piggy-Back" 80 kW [107 HP] Genset mounting frame

Note:

Any RAL Paint Color and style you like

Electric Power Module T6
Operator Cabine T3
Operator Cabine T3
Operator Cabine T3

OPERATOR CABINE T3 [CAB-T3]


P/N: CSE-490-57205_DR6.1  [Design Review 6.1]

- (1) FOP Safety Roof with Pick-Up Lifting Lugs

- (4) Shock-Absorber Foor-Mounts

- (9) Double-Tempered-Glass Windows

- (2) Access-Doors

- (2) PLC Touch-Screen Control-Desk's

- (1) Air-Conditioner / Heater

- (1) Fresh-Air Filter-Ventilator

- (1) Operator-Seat with Shock-Absorbers and Comfortable Adjustments

- (1) Foot-Rest Panel

- (1) GPS Navigation, WiFi Internet, CB Radio Communication

- (1) Generator Remote Control Enclosure

- (3) Bright Light Module, 2 at Front, 1 for Rear Stand-Mount

- (2) Walk-Way Bright Led Spot Bars and Single Led Spots

- (1) Private Locker Enclosure

- (1) Personal Ethernet (Internet) Laptop Connection

- (1) Fire Extinguisher

Note:

Any RAL Paint Color and style you like


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SURFACE TO IN-SOIL DRILLING [SIS-D] TECHNIQUE

also known as

"Horizontal Directional Drilling" (HDD)

or

"Trenchless Technology"

Copyright 2021 and IP CadSolid-Engineering all rights reserved

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UNDER CONSTRUCTIONS UNDER CONSTRUCTION UNDER CONSTRUCTION UNDER CONSTRUCTIONS

OEM&AM - NPI - CPI ARE THE METHODS WE USE TO DESIGN AND DO BETTER

[Click to Enlarge Images]

Copyright (c) 2014-2021, Author and Intellectual Properties: Cornelis W. in 't Hout

DUTCH OEM DESIGNS